When it comes to track chains, pin hole failures are a frequent problem that operators face. As machines operate, the track chain rotates, subjecting the pins connecting each link to significant stress—especially when the chain lifts off the ground and just before it engages with the sprocket. This is when the highest shear forces are at play. Unfortunately, common track chains aren’t designed to handle these stresses effectively over the long term.
In this post, we’ll dive into why pin hole failures occur, the impact they have on your operations, and how an innovative approach can offer a long-term solution.
Table of Contents:
1. Understanding Stress Distribution in Track Chains
2. The Cost of Overlooking Key Stress Points
3. Why Traditional Track Chains Are Prone To Breaking At the Pin Holes
4. Our Innovative Solution for Track Chains
This oversight in design doesn’t only lead to increased downtime, frequent repairs, and rising maintenance costs. For operators, it can also mean disrupted schedules, decreased productivity, and higher expenses—all due to a flaw that could have been prevented with better engineering. Additionally, these unexpected failures pose serious safety risks. When a track chain or pin hole breaks under load, it can lead to sudden machine instability, increasing the likelihood of accidents on the job site.
By not addressing these key stress points, manufacturers leave operators exposed to preventable hazards, underscoring the importance of robust design for both operational efficiency and worker safety.
This innovation not only extends the track chain’s lifespan but also improves the reliability and efficiency of the machinery it powers. Our commitment to quality means operators can now rely on a track chain that truly meets the demands of modern equipment, without the worry of frequent pin hole failures.
Many manufacturers don’t address pin hole failures because they assume most contractors will replace the entire track system at once. They don’t see the value in reinforcing pin holes if the rest of the system doesn’t have a similarly extended lifespan. Upgrading each track system component would require significant investment, and without holistic improvements, they believe enhancing pin hole durability alone isn’t worthwhile.
At Everpads, we take a different approach. We’ve extensively researched the common causes of early wear and failure across all undercarriage components—not just the track chain. By addressing each issue, we’ve developed patented solutions, advanced materials, and refined manufacturing methods. The result is a complete system upgrade designed to meet today’s durability standards. Every part of our track system is engineered to solve early wear problems, using materials and structural designs optimized for a reliable three-year lifespan.
This commitment ensures our customers get a truly robust, high-performance undercarriage solution built to handle the demands of heavy machinery without compromise.
At Everpads, we believe that true value means addressing the core challenges faced by operators, not just meeting minimum standards. Every product we create reflects this commitment, as we strive to enhance durability, reliability, and performance in ways that truly make a difference. You can tell a lot about a brand by the solutions it offers and the insights it shares.