Everpads Technologies: Unveil E-generation Track Roller for Milling Machine- A track roller has a 1.5x Lifespan without premature failure!

Everpads Solutions for Extending Longevity

#1. Wear Resistance:

• • Everpads' Solution:
    • Forging Method: We adopt a forging method in alloy production, ensuring better production precision, alloy uniformity, haedness, mechanical strength, density, and overall durability.
    • High-Quality Materials: We use high-quality raw materials to guarantee unmatched performance for our track rollers.
    • ABP Advanced Heat Treatment Equipment: E-generation track rollers are produced with ABP advanced medium frequency heating treatment, ensuring precise alloy heating and unmatched wear retention capability with a 15-20% thicker wear-resistant layer compared to traditional track rollers. This process alters the microstructure, making the material stronger and more capable of resisting high forces.
    • Additional Information: Learn more about the benefits of forging here: Benefits of Forging Method.
  • Key Benefits:
    • Incomparable durability
    • At least 1.5x longer lifespan compared to upper-grade track rollers on the market
  • Why Others Struggle: Adopting forging requires higher production costs, leading most brands to opt for casting their undercarriage parts. If a company does not position their brand like Everpads, aiming to provide parts with unparalleled performance, it's challenging for them to invest in the more expensive forging production method.

#2. Rotation Smoothness

• • Everpads' Solution:
    • Tapered Bearing System: Ensures maximum durability and stability, reducing friction and wear during operation.
    • What's tapper bearing: https://www.bmcbearing.com/blog/tapered-roller-bearings-what-you-need-to-know
    • Everpads Innovative Tapered Sealed System: Keeps out contaminants and maintains lubrication integrity.
    • CNC Precision: Using CNC shaping equipment, our track rollers achieve the highest precision in shape to minimize all friction.
    • What's CNC equipment: https://phillipscorp.com/india/what-is-cnc-lathe-machining-parts-operations-processes/
  • Key Benefits:
    • Minimize internal friction
    • Superior structural design
  • Why Others Struggle: Innovating optimized roller structures requires years of experience and extensive testing. CNC equipment is expensive for some brands to invest in while considering the cost. Additionally, these advanced designs are more costly to produce than traditional designs.

#3. Heat Dissipation Capability

• • Everpads' Solution:
    • E-Formula Lubrication: This specialized oil with a low heat coefficient maintains optimal temperature, ensuring consistent machinery movement. It reduces internal friction, prevents overheating, and extends the lifespan of the track rollers, even under the most demanding operating conditions.
  • Key Benefits:
    • Long-live internal smoothness
  • Why Others Struggle: Formulating a specialized track roller lubricant with excellent smoothness and heat dissipation requires extensive testing and development, along with significant experience and a willingness to incur higher production costs.
  
  

Everpads Solutions for Premature Failure

#4. Oil Leakage Issue Solution

• • Everpads' Solution:
    • Patent Heavy-Duty Sealed System: Redesigned track roller structure to prevent 99% of oil leakage, eliminating the most common cause of premature failure. The Gen-E sealed system keeps lubrication contained, allowing continued movement and protecting your machinery from downtime and costly repairs.
  • Key Benefits:
    • No oil leakage anymore
  • Why Others Struggle: Innovating a new design for specific machinery requires significant resources to execute. Unless a brand focuses on spare parts, it is difficult for them to make such decisions.

#5. Impact Resistance

• • Everpads' Solution:
    • Patent-Innovative Safeguard Mechanism: Ensures uninterrupted functionality during unexpected failures, like crushing hard objects or tilting during construction.
    • Forging Method
    • High-Quality Materials
  • Key Benefits:
    • No structural disruption when hitting hard objects
    • Incomparable hardness compare to casting
  • Why Others Struggle: Innovating new designs for specific machinery requires significant resources and investment. Brands not focused on spare parts often find it challenging to allocate the necessary resources and make such decisions.

Everpads Solutions for Operation Performance

#2. Rotation Smoothness

• • Everpads' Solution:
    • Tapered Bearing System
    • Everpads Innovative Tapered Sealed System
    • CNC Precision:
  • Key Benefits:
    • Minimize internal friction
    • Superior structural design
  • Why Others Struggle: Innovating optimized roller structures requires years of experience and extensive testing. CNC equipment is expensive for some brands to invest in while considering the cost. Additionally, these advanced designs are more costly to produce than traditional designs.

#6. Load Capability

• • Everpads' Solution:
    • Forging Method
    • High-Quality Materials
  • Key Benefits:
    • Higher mechanical strength
  • Why Others Struggle: Adopting forging requires higher production costs, leading most brands to opt for casting their undercarriage parts. If a company does not position their brand like Everpads, aiming to provide parts with unparalleled performance, it's challenging for them to invest in the more expensive forging production method.